Docking Stations

ThinkPad Dock II

Machine Type 3546 · 1996 · 23 sections

Second-generation ThinkPad dock.

Overview #

Introduction: The ThinkPad Dock II provides substantial docking capabilities, including additional drive bays and ISA slots.

Numeric Error Codes (XD) #

errorpi   Numeric Error Codes

Symptom / Error FRU / Action in Sequence
10X 101 Interrupt failure. 102 Timer failure. 103 Timer interrupt failure. 104 Protected mode failure. 105 Last 8042 command not accepted. 107 NMI test failure. 108 Timer bus test failure. 109 Low meg-chip select test. 1. System Board
110 (Planar parity.) 1. Go to 'Memory Checkout'
2. DIMM
3. The computer is attached to a Port Replicator.
4. System Board
111 (I/O parity.) 1. Go to 'Memory Checkout'
2. Port Replicator
3. System Board
158 (HDP was not set even though the supervisor password is set.) 1. Set an HDP for the hard disk drive.
159 (HDP is not set the same as the supervisor password.) 1. Set a correct HDP for the hard disk drive.
161 (Dead battery.) 1. Go to 'Checking the Backup Battery'.
2. Backup Battery
3. System Board
163 (Time and Date were not set.) 1. Set Time and Date.
2. Backup Battery
3. System Board
173 (Configuration data was lost.) 1. Select OK in the error screen, then set the time and date
2. Backup Battery
3. System Board
174 (Configuration error: Perform 'Checking the Installed Devices List' before changing any FRUs.) 1. Check Device Configuration.
2. System Board
3. Diskette Drive Assembly
4. Hard Disk Drive Assembly
175, 177, 178 175 EEPROM CRC #1 error. 177 Supervisor password check sum error. 178 EEPROM is not functional. 1. System Board
183 (Incorrect password entered at the supervisor password prompt.) 1. Have the user examine the password.
184 (POP check sum error.) 1. Reset the POP (power-on password) in Easy-Setup.
185 (The startup sequence is not valid. Suspect that power was off when the startup sequence was being updated.) 1. Reset the startup sequence in Easy-Setup.
186 1. System Board
188 (EEPROM CRC #2 error.) 1. Set the system identification using the ThinkPad Hardware Maint. Diskette.
190 (Depleted battery pack was installed when the power was on.) 1. Go to 'Checking the Battery Pack'
191XX (PM initialization error.) 1. System Board
2. CPU card
195 (The configuration read from the hibernation area does not match the the actual configuration.) 1. Check if the configuration was changed. For example, check if the hard disk drive is from another computer Also, when a DIMM card has been installed, unsecured DIMM latches can result in this error. Make sure the DIMM is securely seated and fully latched into place.
196 (Read error occurred in the hibernation area of the HDD.) 1. Run the hard disk drive test.
2. Hard Disk Drive
199XX (Resume error.) 1. System Board
1XX 1. System Board
2XX 201 Memory data error. 202 Memory line error 00-15. 203 Memory line error 16-23. 205 Memory test failure on on-board memory. 221 ROM to RAM remap error. 1. Go to 'Memory Checkout'.
2. DIMM
3. System Board
301, 303, 304, 305, 3XX (301: Keyboard error.) 1. Go to 'Keyboard/Aux. Input Device Checkout'
2. Keyboard
3. External Numeric Keypad
4. External Keyboard
5. Keyboard/Mouse Cable
6. Keyboard Card
7. System Board
601, 6XX (601: Diskette drive or controller error.) 1. Go to 'Diskette Drive Test'.
2. Diskette Drive Assembly
3. Diskette
4. System Board
602 (Diskette read error.) 1. Go to 'Diskette Drive Test'.
2. Diskette
3. Diskette Drive Assembly
604 (Unacceptable ID was read from the diskette drive.) 1. Go to 'Diskette Drive Test'.
2. Diskette Drive Assembly
3. System Board
11XX 1101: Serial_A test failure. 1. Serial Device
2. Communication Cable
3. System Board
12XX 1201: Serial_B test failure. 1. System Board
17XX 1701 Hard disk controller failure. 1780, 1790 Hard disk 0 error. 1781, 1791 Hard disk 1 error. 1. Hard Disk Drive
2. System Board
24XX (2401: System board video error.) 1. System Board
808X 8081 PCMCIA presence test failure. (PCMCIA revision number also checked.) 8082 PCMCIA register test failure. 1. Reseat the PCMCIA Connector.
2. PCMCIA Slot Assembly
3. PCMCIA Device
4. System Board
860X (Pointing device error when TrackPoint III is disabled.) 8601 System bus error-8042 mouse interface. 8602 External mouse error. 8603 System bus error or mouse error. 1. External Mouse
2. External Keyboard
3. System Board
861X (Pointing device error when TrackPoint III is enabled.) 1. Reseat the keyboard connector.
2. Reseat the keyboard TrackPoint III cable on the keyboard card.
8611 System bus error-I/F between 8042 and IPDC. 8612 TrackPoint error. 8613 System board or TrackPoint error. See '1070 Keyboard Unit'.
3. Keyboard
4. External Mouse
5. 4System Board
I9990301 1. Reseat the boot device.
I9990302 2. Check the startup sequence for
I9990305 I9990301 Hard disk error. I9990302 Invalid hard disk boot record. I9990305 No bootable device. the correct boot device.
3. Check that the operating system has no failure and is installed correctly.
I9990303 (Bank 2 flash ROM check sum error.) 1. System Board
Other codes not listed above 1. Go to 'Undetermined Problems'.

Beep Symptoms (XD) #

Beep Symptoms

Symptom / Error FRU / Action in Sequence
Continuous beeps. System Board
One beep and a blank, unreadable, or flashing LCD. 1. Reseat the LCD connector.
2. LCD Assembly
3. System Board
One beep, and the message 'Unable to access boot source'. 1. Boot device
2. System Board
One long beep, two short beeps, and a blank or unreadable LCD. 1. System Board
2. LCD Unit
One long beep followed by four short beeps each time the power switch is operated. (System cannot power on because of low battery voltage.) Connect the AC Adapter or install a fully charged battery.
One beep every second. (System shuts down because of low battery voltage.) Connect the AC Adapter or install a fully charged battery (allows system to complete shutdown before changing the battery)
Two short beeps with error codes. POST error. See 'Numeric Error Codes'
Two short beeps with blank screen. System Board

Safety Notice 4 #

warn3  Safety Notice 4

The lithium battery can cause a fire, explosion, or severe burn. Do not recharge it, remove its polarized connector, disassemble it, heat it above 100°C (212°F), incinerate it, or expose its cell contents to water. Dispose of the battery as required by local ordinances or regulations. Use only the battery in the appropriate parts listing. Use of an incorrect battery can result in ignition or explosion of the battery.

La pile de sauvegarde contient du lithium. Elle présente des risques d'incendie, d'explosion ou de brûlures graves. Ne la rechargez pas, ne retirez pas son connecteur polarisé et ne la démontez pas. Ne l'exposez pas à une temperature supérieure à 100°C, ne la faites pas brûler et n'en exposez pas le contenu à l'eau. Mettez la pile au rebut conformément à la réglementation en vigueur. Une pile inappropriée risque de prendre feu ou d'exploser.

Die Systembatterie ist eine Lithiumbatterie. Sie kann sich entzünden, explodieren oder schwere Verbrennungen hervorrufen. Batterien dieses Typs dürfen nicht aufgeladen, zerlegt, über 100 C erhitzt oder verbrannt werden. Auch darf ihr Inhalt nicht mit Wasser in Verbindung gebracht oder der zur richtigen Polung angebrachte Verbindungsstecker entfernt werden. Bei der Entsorgung die örtlichen Bestimmungen für Sondermüll beachten. Beim Ersetzen der Batterie nur Batterien des Typs verwenden, der in der Ersatzteilliste aufgeführt ist. Der Einsatz falscher Batterien kann zu Entzündung oder Explosion führen.

La batteria di supporto e una batteria al litio e puo incendiarsi, esplodere o procurare gravi ustioni. Evitare di ricaricarla, smontarne il connettore polarizzato, smontarla, riscaldarla ad una temperatura superiore ai 100 gradi centigradi, incendiarla o gettarla in acqua. Smaltirla secondo la normativa in vigore (DPR 915/82, successive disposizioni e disposizioni locali). L'impiego di una batteria non adatta potrebbe determinare l'incendio o l'esplosione della batteria stessa.

La bateria de repuesto es una bateria de litio y puede provocar incendios, explosiones o quemaduras graves. No la recargue, ni quite el conector polarizado, ni la desmonte, ni caliente por encima de los 100°C (212°F), ni la incinere ni exponga el contenido de sus celdas al agua. Deséchela tal como dispone la normativa local.

Checking the Backup Battery (XD) #

Checking the Backup Battery

  1. Power off the computer and unplug the AC Adapter from the computer.
  2. Open the keyboard and remove the battery pack.
  3. Lift the right-hand section of the black insulator sheet.
  4. Locate the backup battery on the system board, shown at 1.
    bkup365
    warn3
    Do not use a metal tool when removing the backup battery. Use only a plastic tool.
  5. Using a plastic tool, remove the backup battery from the system board.
  6. Measure the voltage of the backup battery. Refer to the following table for voltages:
    Wire Voltage (Vdc)
    + +2.5 to +3.7
    - Ground
  • If the voltage is correct, replace the system board.
  • If the voltage is not correct, the backup battery has been  discharged. Replace the backup battery.
  • If the backup battery discharges quickly after replacement,  replace the system board.

Checking the Battery Pack (XD) #

Note: Signal lines, not used in these steps,  are used for communication between the system and the battery.

Note: If the voltage of the battery pack is 0 V, it is not defective.

Checking the Battery Pack

Battery charging will not start until the Fuel-Gauge shows that less than 95% of the total power remains, with this condition the battery pack will charge to 100% of its capacity. This protects the battery pack from being overcharged or having a shortened life.

Do the following:

  1. Power off the computer.
  2. Remove the battery pack and measure the voltage between battery terminals 2 (+) and 6 (-).
    c78vzbat
    Terminal Voltage (Vdc) / Signal
    1 -
    2 +8 to +13.5
    3 -
    4 -
    5 Thermal
    6 Ground (-)

    NOTE: Signal lines, not used in these steps, are used for communication between the system and the battery.

    • If the voltage is less than +9.6 V dc, the battery pack has been discharged. Recharge the battery pack.

    If the voltage is still less than +9.6 V dc after recharging, replace the battery.

    NOTE: If the voltage of the battery pack is 0 V, it is not defective.

    • If the voltage is more than +9.6 V dc, measure the resistance between battery terminals 5 and 6. The resistance must be 4 K to 30 K ohm.

      If the resistance is not correct, replace the battery pack.

      If the resistance is correct, replace the system board.

1020 Battery Pack (XD) #

1020 Battery Pack

warn  Be careful that the computer does not fall backward when the battery pack is removed.

cardp01

Power Systems Checkout (XD) #

Power Systems Checkout

To verify the symptom of the problem, power on the computer using each of the power sources as follows:

  1. Remove the battery pack, diskette drive, and hard disk drive.
  2. Connect the AC Adapter and check that power is supplied.
  3. Install the diskette drive or hard disk drive  one at a time, and check that power is supplied from  each power source.
  4. Disconnect the AC Adapter, remove the hard disk and  diskette drive, and install the charged battery pack,  then check that power is supplied by the battery pack.

If you suspect a power problem, see the appropriate power supply check listed below.

  • Checking the AC Adapter .
  • Checking Operational Charging .
  • Checking the Battery Pack .
  • Checking the Backup Battery .

Power Systems Checkout #

To verify the symptom of the problem, power on the computer using each of the power sources as follows.

  1. Remove the battery pack and diskette drive.
  2. Connect the AC Adapter and check that power is supplied.
  3. Disconnect the AC Adapter and install the charged battery pack, then  check that power is supplied by the battery pack.

If you suspect a power problem, see the appropriate power supply check listed below.

Checking the AC Adapter (XD) #

Note: For Model 365XD, there are two types of adapters. The procedure for checking both types is the same.

Note: An audible noise from the AC Adapter does not always indicate a defective adapter.

Checking the AC Adapter

You are here because the computer fails only when the AC Adapter is used.

  • If the power problem occurs only when a Port Replicator is used,  replace the replicator.
  • If the power-on indicator does not turn on, check the power  cord of the AC Adapter for correct continuity and installation.
  • If the operational charge does not work, go to 'Checking Operational Charging' .

NOTE: For Model 365XD, there are two types of adapters. The procedure for checking both types is the same.

  1. Unplug the AC Adapter cable from the computer and  measure the output voltage at the plug of the AC Adapter cable.

560_2  larkacp 

Pin Voltage (Vdc)
1 +14.5 to +17.0
2 Ground
  • If the voltage is correct,  replace the system board.
  • If the problem is not corrected, go to 'Undetermined Problems' .
  • If the voltage is not correct, go to the next step.
  • Unplug the AC Adapter cable from the ac power outlet and wait  five minutes or longer to allow the over-voltage protection circuit  to be fully discharged and initialized.
  • Plug the AC Adapter cable into the ac power outlet.
  • Measure the output voltage of the AC Adapter.
  • If the voltage is still not correct, replace the AC Adapter.

NOTE: An audible noise from the AC Adapter does not always indicate a defective adapter.

Checking Operational Charging (XD) #

Checking Operational Charging

To check operational charging, use a discharged battery pack or a battery pack that has less than 50% of the total power remaining when installed in the computer.

Perform operational charging. If the battery status indicator does not turn on, remove the battery pack and leave it to return to room temperature. Reinstall the battery pack. If the charge indicator still does not turn on, replace the battery pack.

Checking the AC Adapter #

Note: An audible noise from the AC Adapter does not always indicate a defective adapter.

You are here because the computer fails only when the AC Adapter is used.

  • If the power problem occurs only when the Port Replicator is used,  replace the replicator.
  • If the power-on indicator does not turn on, check the power  cord of the AC Adapter for correct continuity and installation.
  • If the operational charge does not work, go to 'Checking Operational Charging' .
  1. Unplug the AC Adapter cable from the computer and  measure the output voltage at the plug of the AC Adapter cable.

larkacp 

Pin Voltage (Vdc)
1 +14.5 to +17.0
2 Ground
  • If the voltage is correct, replace the subcard.
  • If the problem is not corrected, replace the system board.
  • If the problem is not corrected, go to 'Undetermined Problems' .
  • If the voltage is not correct, go to the next step.
  • Unplug the AC Adapter cable from the ac power outlet and wait  five minutes or longer to allow the over-voltage protection circuit  to be fully discharged and initialized.
  • Plug the AC Adapter cable into the ac power outlet.
  • Measure the output voltage of the AC Adapter.
  • If the voltage is still not correct, replace the AC Adapter.

NOTE: An audible noise from the AC Adapter does not always indicate a defective adapter.

Checking the Battery Pack #

Note: Signal lines not used in these steps are used for  communication between the system and the battery.

Note: If the voltage of the battery pack is 0 V, it is not defective.

Checking the AC Adapter (2635-380/385)

  1. Power off the computer
  2. Remove the battery pack and measure the voltage between battery terminals 1 (+) and 4 (-).
    380_batt
    Terminal Voltage (Vdc) / Signal
    1 +0 to +13.5
    2 N/C
    3 Thermal
    4 Ground (-)
    5 Select
    6 A-Ground
    NOTE: Signal lines not used in these steps are used for communication between the system and the battery.
    • If the voltage is less than +11.0 Vdc, the battery pack has been discharged. Recharge the battery pack.

    If the voltage is still less than +11.0 Vdc after recharging, replace the battery.

    NOTE: If the voltage of the battery pack is 0 V, it is not defective.

    • If the voltage is more than +11.0 Vdc, measure the resistance between battery terminals  3 and 4. The resistance must be 4 to 30 K ohm.

      If the resistance is not correct, replace the battery pack.

      If the resistance is correct, replace the subcard.

Checking the Backup Battery #

Note: Be careful not to measure the wrong side of the  backup battery.

  1. Power off the computer and unplug the AC Adapter from the computer.
  2. Turn the computer upside down.
  3. Remove the DIMM cover and backup battery (see DIMM Card / Backup Battery)
  4. Measure the voltage of the backup battery. NOTE: Be careful not to measure the wrong side of the backup battery.

560_4 

Wire Voltage (Vdc)
Red +2.5 to +3.7
Black Ground
  • If the voltage is correct, replace the system board.
  • If the voltage is not correct, the backup battery has been  discharged. Replace the backup battery.
  • If the backup battery discharges quickly after replacement,  replace the system board.

1020 DIMM Card / Backup Battery #

Note: Only loosen the screw in step 2

warn3   See Lithium Battery Safety

  1. Turn the computer upside down.

2 3 4 5 6 DIMM

2 3 7 Backup battery

380_2 

When replacing

Make sure the plus side is on top when replacing the backup battery.

Step Location (Quantity) Length
2 DIMM cover (1) -

NOTE: Only loosen the screw in step 2

Keyboard/Auxiliary Input Device Checkout (XD) #

Note: When a Fn key is pressed, a black square briefly appears.

Keyboard/Auxiliary Input Device Checkout

Remove the external keyboard if the internal keyboard is to be tested.

If the internal keyboard does not work or an unexpected character appears, make sure that the three flexible cables extending from the keyboard are correctly seated in the connectors on the keyboard card.

If the keyboard cable connections are correct, you can run on TP-2635 the - Keyboard Test by doing the following:

  1. Go to the diagnostic menu screen by selecting Test in the Easy-Setup screen.
  2. Press Ctrl+A. The ThinkPad FRU Connections screen appears. (If the Ctrl+A does not work, triple-click on the icon on the right bottom corner on the basic diagnostic screen.)
  3. Make sure that the keyboard connection is Connected, then press Esc to escape the screen.
  4. A layout of the keyboard appears on the screen. Check that when each key is pressed, the key's position on the keyboard layout on the screen changes to a black square. NOTE: When a Fn key is pressed, a black square briefly appears.
  5. Press Ctrl+Pause to end the test.

If the test detect a keyboard problem, do the following one at a time to correct the problem. Do not replace a nondefective FRU

  • Reseat the keyboard flexible cable.
  • Replace the keyboard assembly.
  • Replace the subcard
  • Replace the system board.

Diskette Drive Test (XD) #

Diskette Drive Test

Do the following to isolate the problem to a controller, drive, or diskette. A scratch, write enabled, non-defective 2HD diskette is required.

FDD-1 represents the built-in diskette drive for 365X. FDD-2 represents a diskette drive in the Port Replicator or a diskette drive attached through the external diskette drive connector.

warn  Make sure that the diskette does not have more than one label attached to it. Multiple labels can cause damage to the drive or can cause the drive to fail.

Do the following to select the test device:

  1. Select the advanced diagnostics mode and  select Tool , then  select the FDD-1 or FDD-2 icon and  press the spacebar.  A OK mark appears next to the selected icon.  Insert a blank diskette when instructed.
  2. Run the diskette drive test.
  3. If the controller test detects an error, FRU code 10 appears.  Replace the system board.
  4. If the controller test runs without errors,  the drive read/write tests start automatically.
  5. If the drive test detects an error, FRU code 50 for FDD-1  or 51 for FDD-2 appears.  If the diskette itself is known to be good, replace the drive.

1070 Keyboard Unit (XD) #

1070 Keyboard Unit

When replacing the keyboard unit, connect the keyboard connector as shown in the figure, then replace the keyboard.

cardp043 

warn   Some TP 365X / 365XD will have problems with the Keyboard Position Sensor Switch failing to properly actuate when the keyboard is lowered into normal usage position. (Cause: enter HIBERNATION mode)

Spacers should be affixed to the underside of the keyboard to ensure that the switch is depressed when keyboard is lowered. More than one spacer (incl. in FRU P/N 39H7105) can be affixed to overcome this problem.

Memory Checkout (XD) #

Note: Make sure that the DIMM is fully installed into the connector. Both latches must be latched completely. A loose connection can cause error code 195.

Memory Checkout

DIMM cards are available for increasing memory capacity.

DIMM Displayed Value 2625 365X, XD Displayed Value 2635 380-385
No DIMM installed 7808KB 16000KB
8MB 16000KB 24192KB
16MB 24192KB 32384KB
32MB 40576KB 48768KB

Memory errors might stop system operations, show error messages on the screen, or hang the system.

Use the following procedure to isolate memory problems.

NOTE: Make sure that the DIMM is fully installed into the connector. Both latches must be latched completely. A loose connection can cause error code 195.

  1. Power off the computer and remove the DIMM from its  slot (if installed).
  2. Press and hold the F1 key, then power on the computer.  Hold the F1 key down until the Easy-Setup screen appears.
  3. Select Test and press Enter.
  4. Select Memory and press Enter to  run the memory test on base memory. If an error appears, replace the  system board.
  5. Power off the computer and reinstall the DIMM, then power on the  computer. Verify the memory size, then test the memory. If an error  appears, replace the DIMM.

If memory problems occur intermittently, make sure the DIMM socket latches are latched completely. If the DIMM latches are securely latched, use the loop option to repeat the test. When the test detects an error, an error log is printed on the printer connected to the parallel port.

  • For 2625 365X, XD see 'Error Log'
  • For 2635 380-385 see 'Error Log'

for more information.

Checking the Installed Devices List (XD) #

Checking the Installed Devices List

If a device is installed but the icon appears in a gray shade rather than a dark shade on the basic diagnostics screen, the device is defective. Reseat the device connectors. If the symptom remains, replace the device or the system board. If needed, adjust the contrast control to clearly distinguish the shade of the icon.

If a device that is not installed appears in a dark shade (for example, FDD-2 appears in a dark shade when NO second FDD is installed), do the following:

  1. Replace the first device in the configuration, such as the FDD-1.
  2. If the problem remains, replace the system board.

The PCMCIA, Parallel, and Serial icons are always displayed in a dark shade because the icons represent subsystems of the system board and not the actual attachment of the devices.

The FDD-1 icon represents the first drive in the system configuration. Similarly, the FDD-2 icon represents the second drive, attached to the external diskette drive connector or through a Port Replicator.

Undetermined Problems (XD) #

Undetermined Problems

You are here because the diagnostic tests did not identify which adapter or device failed, installed devices are incorrect, a short circuit is suspected, or the system is inoperative. Follow the procedures below to isolate the failing FRU (do not isolate non-defective FRUs).

Verify that all attached devices are supported by the computer.

Verify that the power supply being used at the time of the failure is operating correctly.

  • For 2625 365X, XD see 'Power Systems Checkout' .
  • For 2635-380/385 see 'Power Systems Checkout' .
  1. Power off the computer.
  2. Check the cables, wires, and connectors for short circuits and open circuits. Visually check them for damage. If any problems are found, replace the FRU.
  3. Remove or disconnect all of the following devices:
    • Non-IBM devices
    • Devices attached to the expansion bus connector
    • Printer, mouse, and other external devices
    • Battery pack
    • Hard disk drive
    • Internal diskette drive or CD-ROM drive
    • DIMM
    • PC Cards
  4. Power on the computer.
  5. Determine if the problem has changed.
  6. If the problem does not occur again, reconnect the removed devices one at a time until you find the failing FRU.
  7. If the problem still remains, remove the backup battery and wait for 3 minutes, then replace the backup battery and set current date and time.
  8. Determine if the problem has changed.
  9. If the problem remains, replace the following FRUs one at a time. Do not replace a non-defective FRU.

If ThinkPad 2625 365X, XD then replace

  • Keyboard card
  • LCD assembly
  • System board
  • CPU card

If ThinkPad 2635 380/385 then replace

  • Subcard
  • System Board

Error Log (XD) #

Error Log

Diagnostic errors are printed on the printer that is attached to the parallel port when the error is detected. The error is also logged in the system memory.

Do the following to display the errors:

  1. End the test, if it is running.
  2. Press Ctrl+A to select the advanced diagnostic mode.
  3. Press Ctrl+E .
  4. The error log appears.
  5. To exit the screen, select the cancel icon or press Esc.

The error log is not saved when the system is powered-off.

Error Log #

Diagnostic errors are printed on the printer that is attached to the parallel port when the error is detected. The error is also logged in the system memory.

Do the following to display the errors:

  1. End the test, if it is running.
  2. Press Ctrl+A to select the advanced diagnostic mode.
  3. Press Esc to exit the ThinkPad FRU Connections screen. The keyboard test screen appears.
  4. Press Ctrl+Pause to exit the keyboard test screen.
  5. Press Ctrl+E .
  6. The error log appears.
  7. To exit the screen, select the cancel icon or press Esc.

The error log is not saved when the system is powered-off.

1060 Top Cover (XD) #

Note: Make sure you use the correct screws when replacing.

1060 Top Cover

cardp04 

Step Screw Location (Quantity) Length
2 Top Cover (2) M2 x 5 mm

NOTE: Make sure you use the correct screws when replacing.

warn   When replacing the top cover, be careful not to damage the resume switch. Ensure that the resume switch extends through the hole, as shown in the figure.

cardp042